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SmartBin and dispenser screens · PackBack Network

Returning a cup should take less time than finding a bin.

The screens, lights and sounds on PackBack's return machines and the new hands-free dispenser. Designed for someone in a hurry, holding a cup, who has never used one before.

Role
Product Lead, interaction design
Company
PackBack Network
Timeline
Feb to May 2026
Team
1 product designer, 2 firmware engineers, 1 front-end engineer, hardware partner
Platforms
7-inch machine touchscreen, LED ring, Card terminal, Sound

1One message per screen, readable from 1.5 m

2Says where the money goes, and when

3Light colour matches the screen state for people not looking at it

9.8 s → 4.6 s

Median time from cup in hand to refund

−58%

Returns that failed or were abandoned

−71%

Support messages about refunds

6 s

Median time to borrow a cup, hands-free

The problem

People walked away from SmartBins without knowing if their cup was accepted or if they'd get their deposit back. The screen showed a lot of text, the lights meant nothing, and every error looked the same.

What I did

I spent three weeks watching people use machines at a station, a campus and a stadium, then redesigned every screen state, the LED ring behaviour, the sounds and the refund flow, and tested them on live machines.

What changed

The median return now takes 4.6 seconds instead of 9.8. Failed or abandoned returns dropped by 58%, and refund questions to support fell by 71%.

01 · Context

A screen people read for about two seconds.

A SmartBin is a return machine about the size of a large bin. You put a used cup in the slot, it reads the cup's QR code, and your deposit goes back to the card you paid with. There's a 7-inch touchscreen on top, an LED ring around the slot and, on newer units, a card terminal.

Most people who use one have never seen it before. They're at a station between trains, leaving a lecture, or walking out of a stadium with 30,000 other people. They read the screen for a second or two, from about a metre away, often with a phone or a bag in the other hand.

  1. 01ApproachSees the machine, decides if it's for them
  2. 02Insert cupFinds the slot, cup in any orientation
  3. 03ScanQR read, cup checked against the network
  4. 04RefundDeposit back to the card, or tap a card
  5. 05Walk awayNeeds to know it worked without looking back

Where most failures happened before the redesign

Fig. 1A return in five steps. Each one happens in about a second.

02 · Problem

People didn't know if it worked.

The original screen was designed like a small web page. It had a paragraph of instructions, a counter, a logo and a QR code for more information. When something went wrong, it showed the same red message for every kind of error.

Our support inbox told the rest. A third of all messages were some version of 'did I get my deposit back?'. In video from three locations, 14% of people stood at the machine after inserting a cup, waiting for something to happen, and then left without knowing.

The original machine

  • ✕45 words of instructions on the idle screen
  • ✕LED ring blue all the time, whatever happened
  • ✕One red error message for six different problems
  • ✕No mention of where the refund goes or when

After the redesign

  • ✓Five words and a picture of the slot
  • ✓LED colour matches the screen state
  • ✓Six specific states, each with a next step
  • ✓Refund amount, card ending and timing on screen
Fig. 2What changed, at a glance.

The question we worked on

How might we make a return feel finished, so people walk away certain it worked, in under five seconds?

03 · Research

Three weeks standing next to machines.

I spent three weeks at a station kiosk, a university food court and two match days at a stadium. I timed 312 returns with a stopwatch, interviewed 41 people right after they used a machine, and reviewed two weeks of machine logs with our firmware engineers.

Insight 1

Nobody reads after the cup goes in

Once the cup leaves their hand, people turn away. Anything we show after that moment needs to work in peripheral vision, which means light and sound.

“I put it in and just walked. Did it work?”

DaanCommuter, station kiosk
Insight 2

The refund is the real reward

Most people cared more about getting their €1 back than about saving the planet. Not saying where the money goes made them anxious.

“Where does the euro go? To my card? Which card?”

LiekeStudent, campus food court
Insight 3

Errors need a way out

When a bin was full, people tried three or four times, then left the cup on top. They didn't know another machine was 40 metres away.

“It just says error. Okay, so what now?”

KeesVisitor, stadium concourse
Old screens New screensLower is better
Approach to cup inserted
3.9 s
2.1 s(-46%)
Cup inserted to accepted
2.6 s
1.4 s(-46%)
Accepted to walking away
3.3 s
1.1 s(-67%)
Fig. 3Median time per step, from 312 timed returns before and 280 after. Most of the gain came from people no longer waiting for confirmation.
Full
Upside down
Offline
Station
Campus
Stadium
Office
Airport
RareFrequent
Fig. 4Why returns failed, by location type, from two weeks of machine logs. Stadiums fill up, offices leave lids on, airports get cups from elsewhere.

04 · Process

Designing for a machine you can't update by Friday.

Machine software ships less often than web software, and a bad update reaches hundreds of units in public places. So we prototyped on real machines from week two, using a test build the firmware team could flash in a few minutes, and tested every change at one location before it went anywhere else.

Week 0246810121416
Field research
State model and copy
Light and sound
Prototype on machines
Pilot, 3 locations
Fleet rollout
◆ Six states signed off◆ Pilot build◆ All machines updated
Fig. 5February to May 2026. Rollout was staged over two weeks with a rollback ready.
Option ARejected

Animated video instructions

Nice in the showroom. On site, nobody watched long enough for the loop to make sense, and it slowed down older machines.

Option BTested

Text-led screens

Clear when people stopped to read, which was rarely. Kept for the error states, where people do stop.

Option CChosen

One big icon, five words, matching light

Readable in a glance, and the LED ring repeats the message for people already walking away.

Fig. 6Three directions tested on a live machine at the campus food court, 60 returns each.

05 · Design decisions

Six states, one message each.

Every state gets one message and one colour

We reduced everything the machine can do to six states. Each has a single headline of five words or fewer, a large icon, one line of detail and an LED colour. White means ready, purple means working, green means done, amber means try something else, red means the machine needs help.

Error states always end with what to do next. A full bin points to the nearest SmartBin, with the distance. A cup from another system tells you to use a normal bin, so people stop trying.

Fig. 7The six machine states with their LED colours. Copy is in English here; every state also exists in Dutch and Arabic.

The light does the talking once you've turned away

The research was clear that people stop looking at the screen the moment the cup leaves their hand. So the LED ring around the slot became the main feedback. It turns green with a short two-note sound when the cup is accepted. You see it from the corner of your eye while walking away.

We tested sound carefully. In stadiums it's useless, at a quiet campus it's welcome, so volume adapts to ambient noise measured by the machine's microphone. The microphone never records, it only reads a noise level.

StateScreenLED ringSound
ReadyPlace your cup hereSoft white, breathingNone
CheckingChecking your cupPurple, chasingNone
AcceptedCup returnedGreen for 3 sTwo rising notes
Not oursThis cup isn't oursAmber, steadyOne low note
FullThis bin is fullAmber, slow pulseOne low note
OfflineReturns still workWhite, normalNone
Fig. 8The state table we used as the spec for firmware, screen and sound.

Say where the money goes, and when

The success screen now says the amount, the last four digits of the card and the timing in one line: '€1.00 is on its way to your card ···4417'. On machines with a card terminal, the refund happens right there, and the terminal and screen show the same step numbers so you know where you are.

When the machine is offline, it still accepts cups and tells you the refund will arrive within 24 hours. Hiding the delay is what caused most of the angry support messages before.

Fig. 9The card terminal refund flow. Median time from insert to refund is 4.6 seconds.

A dispenser you never have to touch

In April 2026 we introduced a hands-free SmartDispenser built with our hardware partner. You tap a payment card or tag, a light ring guides you, and a cup drops into your hand. No screen at all, so the light and sound language had to carry the whole interaction.

We reused the same colours as the SmartBin on purpose. Purple means working, green means take your cup. People who had returned a cup before needed no instructions to borrow one.

Fig. 10The hands-free borrow sequence, frame by frame. Median time is six seconds.

06 · Edge cases

What happens when it goes wrong in public.

Cup upside down

Reads anyway

We added a second QR code on the base of new cups, so orientation stopped mattering.

Lid still on

Accepted, lid flagged

The cup is accepted and the wash partner removes the lid. Refusing it caused more litter.

Card declined

Refund saved for later

The return is logged against the cup. The person can claim it on the PackPerks page with their card.

Queue at the machine

Faster reset

Success clears after 3 seconds instead of 8, with a progress line so people know when it's their turn.

Power cut

Safe shutdown

Cups already inside are logged when power returns, and the refund still goes out.

Screen damaged

Light still works

The LED ring can run the whole interaction on its own, which saved two vandalised units at a station.

Fig. 11Six of the 23 edge cases we designed for. All of them came from the field research or the machine logs.

07 · Outcome

Faster returns, and fewer people wondering.

The new software reached every SmartBin in May 2026. Returns got faster mostly because people no longer waited for confirmation. They saw the green ring and left.

Returns failed or abandoned
0%4%8%12%16%
Pilot build
Feb W1W3Mar W1W3Apr W1W3W4
Fig. 12Share of returns that failed or were abandoned, across the three pilot locations.

“Green light, done. I didn't even stop walking.”

DaanCommuter, station kiosk, pilot week 2

“Since the update I mostly get questions about where to buy the cups, not about refunds.”

KarinStore manager, campus food court

“The bin told me there was another one by the stairs. That's all I needed.”

KeesVisitor, stadium concourse
Fig. 13Comments from the pilot interviews.

08 · Reflection

What I learned from a two-second interface.

Industrial design school taught me that people use objects with their whole body. This was the first software project where that mattered more than anything on the screen.

If I did it again, I'd involve the cleaning and facilities staff from day one. They see every failed return and every cup left on top of a bin, and two of our best ideas came from a cleaner at the station.

What's next

  • ·Arabic and English screens for the first machines in the Gulf, designed with the same six states
  • ·A stadium mode with a bigger counter and faster resets for match days
  • ·Using the LED ring for accessibility, including a high-contrast mode for people with low vision

Tools on this project

Figma, ProtoPie, Machine test builds, Stopwatch and a notebook, Video analysis, Dovetail

Names of the people quoted have been changed to protect their privacy.

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